The Process Of Constructing Rattan Furniture

The raw materials used to create wicker furniture, the rattan pole, is thick and strong. At first glance, hardly anyone would think of using this to create furniture. That is because rattan poles are rather thick by nature. And weaving is a process that is hardly used on thick materials.

 

But rattan furniture manufacturers have been using an innovative process to transform rattan poles into strips that are thin enough for weaving. They start by using a machine to cut the interior of the rattan pole, splitting it into many smaller pieces, which are now suitable for weaving. This is not all.

 

Rattan pole also happens to be very tough. But they become more flexible when under high temperature. So before weaving, rattan materials are placed in a steam box. This helps to soften the materials, making them ready to be bent to fit the shape of a jig. The jig is a model used to determine the exact shape and size of the furniture. Different types of jigs produce many different forms of wicker furniture. Manufacturers use jigs to make sure that similar furniture models are created with great consistency. So when placing orders based on samples, customers can expect receiving a highly similar piece of wicker furniture. When the rattan cools, it will retain the shape of the jig.

 

The joints are then wrapped with strong materials like wicker peel or leather straps for enhanced durability.

 

At this stage, the wicker furniture is almost finished. It has taken on its final shape. But the surface remains rough. Splits are commonly found on the surface due to the earlier process, where machine is used to cut up the interior. So great care is taken to sand the surface of the wicker furniture to give it a smooth surface. In addition, latex and alcohol base stains are used to give the furniture a more polished appearance.

 

As you can probably tell, great care must be taken to create a piece of high quality rattan furniture. In the manufacturing process, not everything can be done by machines. Many steps require human intervention to ensure that the process goes smoothly. In many aspects, great skills are required. This is especially so in the final stages, where the finishing touches are applied.

 

This final step is accomplished entirely by human hands, and a lot of experience is required for the job to be done well. It is also what separates the high quality wicker furniture from the moderate ones. The higher quality wicker furniture tend to have a highly polished look, and splits and discolorations are blended nicely during the finishing touches.

 

Understanding the construction process gives you an inkling on how to choose the best wicker furniture for yourself.